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Customizable Liquid Cold Plate for EV Battery Thermal Management

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Customizable Liquid Cold Plate for EV Battery Thermal Management

Cantidad Mínima De Pedido:	300 piezas
Precio:	USD 100/pc
Embalaje Estándar:	Embalaje estándar de exportación como cartón/caja de madera
Período De Entrega:	30-40 días hábiles después de recibir el pago por adelantado
Método De Pago:	T/T, L/C, Unión Occidental
Capacidad De Suministro:	500.000 toneladas por año

Información detallada

Descripción del Producto

Información detallada

Lugar de origen

Porcelana

Nombre de la marca

Trumony

Certificación

TS16949 , ISO14001 and OHSAS 18001

Número de modelo

TR-J009

Color:

Color plateado

Tratamiento:

Recubrimiento de acabado de fábrica

Área de uso:

Refrigeración líquida, refrigeración de baterías para intercambio de calor.

Técnico:

Soldado

Espesor:

2-8 mm

Dimensión:

Ancho y largo según requerimiento

Material:

Aluminio 3003mod

Original:

Porcelana

Resaltar:

Customizable EV battery cold plate

Liquid cold plate thermal management

EV battery cooling plate with warranty

Descripción del Producto

Product Overview

Our liquid cold plate is a high-performance thermal management solution specially designed for electric vehicle power battery packs. Using advanced stamping and vacuum brazing technology, it provides efficient, uniform cooling to maintain batteries within their optimal temperature range, effectively extending battery life, improving charging efficiency, and ensuring safe and stable operation under various working conditions.

Made of high-quality aluminum alloy, the liquid cold plate features excellent thermal conductivity, lightweight structure, and high pressure resistance. Each product undergoes strict helium leak testing to ensure zero leakage and long-term reliability. With customizable flow channels, dimensions, and interface designs, it can be flexibly integrated into different battery pack layouts.

This liquid cold plate is widely used in passenger EVs, commercial vehicles, hybrid power systems, and high-performance power battery applications, providing stable thermal control for modern electric mobility.

Technical Specifications:

Category	Details
Material Selection	Base plate: AL3003MOD (commonly used) Flow channel plate: AL3003MOD (commonly used) Insulation layer: Powder coating or film lamination (commonly used)
Key Processes	1. Stamping forming 2. Degreasing and spraying 3. Brazing 4. Helium leak test 5. Powder coating or film lamination
Structural Design	1. Flow channel plate: 1mm (typical); Base plate: 1mm or 1.2mm (typical); Insulation layer thickness: 0.1~0.3mm 2. Total cold plate height: 5.5~6.5mm; Flow channel height: 3~4mm (typical) 3. Seal width: ≥7mm
Performance	1. High structural strength and pressure resistance 2. Excellent heat dissipation efficiency and temperature uniformity 3. Superior corrosion resistance 4. High space utilization rate
Cost	Typically RMB 27~35/kg, with relatively high tooling cost
Weight	Significant lightweight advantage: 1+1mm cold plate weighs approx. 5.5kg/m² (calculated by area)
Lead Time	High design flexibility and short prototyping cycle
Maturity	Most widely adopted process, with >90% market share

Key Advantages for EV Battery Packs

Superior Thermal Performance
- High heat dissipation efficiency and exceptional temperature uniformity across the entire cooling surface, eliminating hot spots that degrade battery life and performance.
- Withstands high working pressures, ensuring stable cooling under demanding EV operating conditions.
Lightweight & Compact Design
- Ultra-lightweight profile (approx. 5.5 kg/m² for 1+1 mm plate thickness) reduces overall vehicle weight to improve driving range and energy efficiency.
- Low-profile structure fits seamlessly into modular battery pack layouts, maximizing space utilization.
Reliable & Durable
- Helium leak-tested to guarantee zero fluid leakage, preventing short circuits and system failures.
- Corrosion-resistant construction withstands long-term exposure to coolant and harsh environmental conditions.
Cost-Effective & Scalable
- Mature, high-volume manufacturing process (over 90% market share in the industry) ensures consistent quality and competitive pricing (27–35 RMB/kg).
- Flexible design capability supports rapid prototyping and custom configurations to match various battery pack geometries.

FAQ

Q1:Is this enclosure suitable for 1P52S Module energy storage systems only?

A1:Yes, this is custom-made for the 1P52 module. Of course, the hole positions, crossbeams, brackets, and dimensions can all be adjusted.

Q2:What else can we offer?

A2:The box body and related products such as top cover ,end plate and pipelines are available.

Q3:MOQ

A3In fact, there is no (MOQ). Customized samples can also be provided.

Q4:What technical capabilities do we have?

A4:Full-process customized design,Cross-component design collaboration,Desin optimization & simulation

Q5:General delivery time

A5:The sample stage: 40 -45 days.Mass production stage: 35 days

Etiquetas:

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piezas de automóvil de aluminio,

Customizable EV battery cold plate

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Customizable Liquid Cold Plate for EV Battery Thermal Management

Cantidad Mínima De Pedido:	300 piezas
Precio:	USD 100/pc
Embalaje Estándar:	Embalaje estándar de exportación como cartón/caja de madera
Período De Entrega:	30-40 días hábiles después de recibir el pago por adelantado
Método De Pago:	T/T, L/C, Unión Occidental
Capacidad De Suministro:	500.000 toneladas por año

Información detallada

Descripción del Producto

Información detallada

Lugar de origen

Porcelana

Nombre de la marca

Trumony

Certificación

TS16949 , ISO14001 and OHSAS 18001

Número de modelo

TR-J009

Color:

Color plateado

Tratamiento:

Recubrimiento de acabado de fábrica

Área de uso:

Refrigeración líquida, refrigeración de baterías para intercambio de calor.

Técnico:

Soldado

Espesor:

2-8 mm

Dimensión:

Ancho y largo según requerimiento

Material:

Aluminio 3003mod

Original:

Porcelana

Cantidad de orden mínima:

300 piezas

Precio:

USD 100/pc

Detalles de empaquetado:

Embalaje estándar de exportación como cartón/caja de madera

Tiempo de entrega:

30-40 días hábiles después de recibir el pago por adelantado

Condiciones de pago:

T/T, L/C, Unión Occidental

Capacidad de la fuente:

500.000 toneladas por año

Resaltar

Customizable EV battery cold plate

Liquid cold plate thermal management

EV battery cooling plate with warranty

Descripción del Producto

Product Overview

Technical Specifications:

Category	Details
Material Selection	Base plate: AL3003MOD (commonly used) Flow channel plate: AL3003MOD (commonly used) Insulation layer: Powder coating or film lamination (commonly used)
Key Processes	1. Stamping forming 2. Degreasing and spraying 3. Brazing 4. Helium leak test 5. Powder coating or film lamination
Structural Design	1. Flow channel plate: 1mm (typical); Base plate: 1mm or 1.2mm (typical); Insulation layer thickness: 0.1~0.3mm 2. Total cold plate height: 5.5~6.5mm; Flow channel height: 3~4mm (typical) 3. Seal width: ≥7mm
Performance	1. High structural strength and pressure resistance 2. Excellent heat dissipation efficiency and temperature uniformity 3. Superior corrosion resistance 4. High space utilization rate
Cost	Typically RMB 27~35/kg, with relatively high tooling cost
Weight	Significant lightweight advantage: 1+1mm cold plate weighs approx. 5.5kg/m² (calculated by area)
Lead Time	High design flexibility and short prototyping cycle
Maturity	Most widely adopted process, with >90% market share

Key Advantages for EV Battery Packs

Superior Thermal Performance
- High heat dissipation efficiency and exceptional temperature uniformity across the entire cooling surface, eliminating hot spots that degrade battery life and performance.
- Withstands high working pressures, ensuring stable cooling under demanding EV operating conditions.
Lightweight & Compact Design
- Ultra-lightweight profile (approx. 5.5 kg/m² for 1+1 mm plate thickness) reduces overall vehicle weight to improve driving range and energy efficiency.
- Low-profile structure fits seamlessly into modular battery pack layouts, maximizing space utilization.
Reliable & Durable
- Helium leak-tested to guarantee zero fluid leakage, preventing short circuits and system failures.
- Corrosion-resistant construction withstands long-term exposure to coolant and harsh environmental conditions.
Cost-Effective & Scalable
- Mature, high-volume manufacturing process (over 90% market share in the industry) ensures consistent quality and competitive pricing (27–35 RMB/kg).
- Flexible design capability supports rapid prototyping and custom configurations to match various battery pack geometries.

FAQ

Q1:Is this enclosure suitable for 1P52S Module energy storage systems only?

A1:Yes, this is custom-made for the 1P52 module. Of course, the hole positions, crossbeams, brackets, and dimensions can all be adjusted.

Q2:What else can we offer?

A2:The box body and related products such as top cover ,end plate and pipelines are available.

Q3:MOQ

A3In fact, there is no (MOQ). Customized samples can also be provided.

Q4:What technical capabilities do we have?

A4:Full-process customized design,Cross-component design collaboration,Desin optimization & simulation

Q5:General delivery time

A5:The sample stage: 40 -45 days.Mass production stage: 35 days

Etiquetas: